Hydroforming Simulation


FINITE ELEMENT SIMULATIONS
Mathematical models allow our engineers to predict the flow of the metal during the bending and hydroforming process. Complex parts can be simulated and evaluated without the expense of trial tooling. (Images courtesy of NSM / ERC of Ohio State University)
 
BENDING OPERATION

 

Bending Operation
        • Tube bending thins the outer radius wall and thickens the inner. FEA simulations predict the stresses.
        • Bending is required to get the tube in the hydroforming die.
WALL THICKNESS AFTER BENDING
(Result for SS304 tubing)
Wall Thickness After Bending

FINITE ELEMENT ANALYSIS OF PARTS
(Result for SS304 tubing)
Finite Element Analysis of Parts
 
V-6 Exhaust Manifold Forming
 
 
(Video courtesy of Ohio State University)
Video also available here



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